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allmetalworking > Product News Content > Solid polycrystalline diamond-tipped drills increased tool life, productivity and quality
  
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Solid polycrystalline diamond-tipped drills increased tool life, productivity and quality

solid polycrystalline, drills, tool, holemaking

Seco’s new CX1 and CX2 solid polycrystalline diamond-tipped drills bring increased tool life, productivity and quality to manufacturers machining holes in composite materials. Unlike traditional PCD, vein or dual brazed tip designs, the CX1 and CX2 further prevent delamination and uncut fibres by featuring a solid PCD dome and solid PCD cap, respectively, on a solid carbide drill body. This new PCD technology has also enabled Seco to develop the industry’s first PCD three-flute geometry (CX1) for composite drilling.

The CX1 and CX2 drills offer what the company deems the sharpest and strongest cutting edges currently available. This performance is possible because the new drills use solid PCD tips that can be much sharper than diamond coated drills where the coatings wrap around a drill’s cutting edges and actually create a dulling effect. Other benefits of the new solid PCD tipped drills include high cutting speeds, low friction, good heat transfer, multiple re-sharpening and high process reliability.

For effective drilling through “plain” composite materials, the third flute on the CX1 provides high levels of stability in the hole as well as decreased vibrations and improved roundness. Furthermore, the dome-shaped tip of the CX1 offers a double-angle geometry. This geometry greatly reduces uncut fibres and delamination in composite-only applications. Grinding these highly complex types of geometries was previously impossible using conventional brazed or similar such PCD techniques. Plus, the dome cap makes it possible for the drill point to be reconditioned and resharpened up to three times.

The CX2 is a flat geometry drill point for machining stacked composite materials with layers of aluminium or titanium. With this geometry, a PCD cap is used because the drill point is a 180-degree point angle that provides efficient chip breaking and evacuation qualities. This reduces the risk of metal chips damaging the hole when transitioning between layers of metal and composites. As a result, the CX2 keeps the surface finish of the composite intact.

Both the CX1 and CX2 series include a mix of dimensions for holes that range in size from 3.26 to 9.53 (0.125” to 0.375”). Chamfers can also be incorporated into the drill designs to further increase application flexibility.

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About this company:
Customer closeness and a solution-oriented approach are our
strategic cornerstones, together with verifiable and documented
improvements in your total cost of production.

We value long term relationships as it is possible to gain a
better understanding of your challenges and allows us to actively
contribute to your development.

A comprehensive range of cutting tools is another central
component of our strategy and the quality and innovation built
into our tools is the key to your profitable production. In order
to offer the best total solutions we also provide technical
support, demonstrations, technical advice, new ideas and practical
experience.

 
Company Information:
Company Name: Seco Tools AB
Address: Bjornbacksvagen
City: Fagersta
State/Province:
ZIP: 737 82
Country: Sweden
Phone Number: +46-223-40000
FAX: +46-223-71860
 
Note: The copyright and the ownship of the brand, product names, product numbers, and content mentioned belongs to their repective companies.
 
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